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mySAP helps ABB increase employee productivity
Engineering giant ABB India was losing control over its expenses as its in-house
legacy applications were inefficient and did not provide real-time data. Implementation
of mySAP R/3 ERP and later mySAP (HR) have helped the company streamline its
business processes and increase employee productivity
ABB India had developed a legacy application in-house to meet
its financial, logistics and HR requirements. The trouble with the legacy systems
was that real-time financial data wasn't available for decision making, as the
legacy applications required manual entry and checking. It was difficult to
carry out a yearly audit. Additionally, a lot of paper work was needed for supply
management, order handling and HR. In October 1997, ABB decided that it needed
a robust financial accounting and project management system. A team of six people
was assembled, the team surveyed the company's requirements and it was decided
collectively that ABB needed an ERP system.
Evaluation
During the evaluation period ABB found that Baan and SAP were
the only vendors that had products that could fulfil its requirements. P V Kanagalekar,
chief information officer at ABB India says, "Baan had strong expertise
in operations and manufacturing but was lagging in finance and project management,
which was essential for our business. The requirement gap was fulfilled precisely
by SAP India. SAP also has expertise in localising products and a strong market
presence in India." The decision to implement SAP was supported by ABB's
headquarters in Zurich. In January 1998, the final approval was given to implement
mySAP R/3 3.1H. In February, ABB formed an implementation team that included
12 business managers and another three from the Information Systems (IS) department.
Big bang approach
ABB took a big bang approach to roll out mySAP in 17 locations.
The first was at Kalkaji in New Delhi with 70 users who went live in April 1998.
This was followed with the largest location of ABB India in Maneja, Vadodara
that covers 10 businesses of ABB with 250 SAP users. The project was started
in May 1999 and went live in January 2000. This was a landmark achievement for
the ABB team and it acted as a confidence booster for them. The team geared
up to run multiple parallel projects and completed the rest of the implementation
in six months. Two teams worked in parallel at the Chennai and Mahesthala, Kolkata
locations. This was followed by six locations, one at the corporate office in
Bangalore and five at ABB regional offices, all of which simultaneously went
live on SAP in August 2000. Soon after the completion of the company's financial
audit for 2000, the team was asked to roll-out mySAP at two more locations-ABB's
factories in Andheri, Mumbai and Faridabad. Both these projects started in parallel
in February 2001 and went live in July 2001.
Having successfully rolled out to other locations, ABB took up the roll-out
of mySAP at its Peenya manufacturing unit at Bangalore, the toughest one of
all because of the size of the unit. The project went live in five sites at
the Peenya unit in April 2002. ABB India has a common IT platform on SAP R/3
version 3.1H, that runs all its business systems at its 18 sites. The project
was completed in four years and today ABB India has around 1,300 SAP users.
- Seamless integration of data from financial, supply chain, sales
and HR.
- Real-time MIS reports can be generated to check inventories, receivables,
expenses and profitability statements across all departments and location-wise.
- Employees can maintain their own records.
- Automation of HR has helped ABB to get rid of paper trails in HR.
- Financial audit can be done on a daily or monthly basis, helping
ABB check productivity and revenue per employee on a regular basis
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| SAP solution |
mySAP R/3 version 3.1H and R/3 4.6C for HR |
| Hardware |
Two Compaq ProLiant 8500 servers run 3.1H (ERP) and
4.6C (HR). Another six Compaq ProLiant 6000R servers are used as application
servers. |
| Operating System |
Microsoft Windows 2000 |
| Database |
Oracle 8i |
| No of SAP user licenses |
500 |
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